Warping Machine
Warping Machine Manufacturer
Direct warping machine is a popular yarn warping machine for raschel machines beam warping. This machine is used for DTY and FTY yarn. With good performance and in-time online service, our direct warping machines win good reputation from the market. we also provide local service in India, Turkey, Egypt, Pakistan, and Indonesia.
Description Of Warping Machine
Direct Warping Machine Introduction
The direct warping machine is a popular and widely used yarn warping machine for raschel warp knitting machines. This beam warping machine is used for DTY and FTY. As a warping machine manufacturer, all our machines are adopted high-quality mechanical spare parts and branded electronic parts. With strict QC standards and in-time service, our qualified warping machines are welcomed by our customers. Our direct yarn warping machine is a high-speed intelligent computer-controlled beam warping machine. It is full computer real-time online monitoring with the copy function to control yarn tension. The machine head is suitable for beams 21" x21"/ 30" x21"/ 21" x42"/ 30" x42", warping machine creels can by 6 layers, 7 layers or customized. For the 15 years, we have sold the warping machines worldwide. We provide electric drawings and mechanical online guidance for our customers to support them to install and adjust the intelligent warning machines more quickly. If you have warping machine requirements, welcome to contact with us.
Direct Warping Machine Technical Data
| Warping Speed | 100-1000m/min |
| Warp Beam Size | 21″x”(inch), 21″x 30″(inch) and other required size |
| Control Way | computer real-time controlled and monitor |
| Tension Roller | real-time Pid adjusts yarn tension in closed-loop control |
| Bean up and down, clamping and brake | pneumatically operated. |
| Main Motor | 7.5KW AC-frequency controlled with constant linear speed |
| Brake Torque | 1600NM |
| Air Connection | 6 bar |
| Copy Precision | the outer perimeter are the same when the circles are |
| Maximum Counting Range | 99999 meters(circle) |
Split Warping Machine
The split warping machine is used to divide mother yarn into mono yarn which is widely used for double needle bar raschel machine and Tricot machine. This warping machine can warp the mother yarns directly to beams by dividing the yarns into monofilaments and doing warping instead of dividing the yarn first into bobbins and warping the yarn bobbins to beams. So, both time and labor costs are saved. working efficiency is highly improved if the customer uses this split warping machine A-Zen produces the split warping machine. We adopt high-quality mechanical spare parts and electronic accessories to ensure the warping machine quality. Meanwhile, we provide a detailed split warping machine installation and operation catalog for our customers to support them to finish installation work and run the warping machine much easier. Our split waring machine export to Indonesia, Egypt, Iran, India, and Turkey are highly recognized by our customers. We are also proud of this. Most customers use 72 ends split warping machines, but we also provide customized end quantities to match our customer’s requirements.
Split Warping Machine Technical Data
| Mother yarns | 8~16f(polyester,polyamide) |
| Beam size | Φ535mmx535mm(21″ x21″) |
| Φ762mmx535mm(30″ x21″) | |
| Φ535mmx1066mm(21″ x42″) | |
| Φ762mmx1066mm(30″ x42″) | |
| Warping Line Speed | 80~1000m/min |
| Bobbin Size | Φ90*380,Φ120*420,Φ125*420 |
| Creel qty | 560,720,780 or customized |
Spandex Warping Machine
Spandex Warping Machine is for warping spandex or lycra yarn on beams, AZE318 model spandex warping machine with vertical creel driven by high performance servo motors, and equipped with extremely precise laser detector, and other devices to ensure the yarn tension stability.
Spandex Warping Machine Technical Data
| Warp Beam Size | 21″*21″(D), 21*30″(D); |
| Warper Linear Speed | 600m/min; |
| Pre-drafting | 0-200%, Final drafting: 15-100%; |
| Brake Time | less than 0.6s, the deviation of the stop synchronization is less than 3%; |
| Creel Capacity | 616, 700, 728, 784, 792, 896, .etc; |
| Servo Motor Power | Warper head power 13.2KW, warper head tension roller 2.9KW, draft roller: 4.6KW, creel: 2*6.9KW; |
| Total Power Consumption | 10KW |
Warping Machine Main Features
Highly Pricise Servo Drive
Driven in-phase by 5 individual servo motors, which is used on the warper head, leverling roller, draft roller and warping creel. Highly pricise servodrives could eliminate working noise, and reduce fault rate which caused by the traditional mechanical drives.
Stable Working Performance
Gravity Textile Technology warping machines adopt durable PLC control system, and bus-mastering mode which improves control efficiency and working stability.
Yarn Consistency Ensured
To ensure the precision of line speed of beam, Gravity Textile Technology yarn warping machine adopts highly precision laser device to measure and monitor the winding perimeter of the warping beam.
Safety Protection
Gravity Textile Technology warping machine is equipped protective system to avoid faults or working risks caused by the sudden power break, no phrase or no pressure.
Resource-effective Machine
Thanks to the various different yarn bobbins compensation curves, Gravity Textile warping machine could positively calculate and adjust consistent rest yarn on creel, for helping the producers saving the plenty of material resource cost;
High Automation
The system is equipped with self-diagnosed function which can monitor the condition in real time and yarn tension to make sure the system safety and precision.
We will be in a very short period of time to give you a satisfactory reply.
Working Video
Tricot Machine FAQ
We have many customers who placed repeated orders and highly praised our machine performance due to our machines high quality and in-time service.
our warping machines are intelligent. they are automatic and easy to operate.
Our warping machines are suitable for raschel machines, like lace warp knitting machines, double needle bar warp knitting machines, and tricot machines, like microfiber terry towel warp knitting machine, tricot warp knitting machines.
we are warping machine manufacture with experience over 15 years. most of the creels can be customized. we will provide drawing first after negotiate with customers and then start production
Our warping machine can use these size beams: Φ535mmx535mm(21" x21");Φ762mmx535mm(30" x21");Φ535mmx1066mm(21" x42");Φ762mmx1066mm(30" x42")
Our warping machine have below functions, they are optional.
We provide direct warping machine, spandex warping machine, and split warping machine for warp knitting machines
Company FAQ
Firstly, we produce and provide lots of machines to the market, and our machines' lifespan and quality ensured by different markets over the years.
Secondly, we largely use renowned and market-tested spare-part brands, to make sure the mechnical and electrical part are durable.
Besides, we have reqularl service to customers, to check our machines quality and remind customers of maintenance, so our customers could run machine always in a stable performance.
we provide local service in India, Turkey, Egypt, Indonesia, Pakistan and Iran so far, and we will enlarge our service teams in more countries in the near future.
We offer various services to our warp knitting machines users, such as fabric analysis, designs development, local installation, and regular maintenance service. Besides, we could also offer online guide and operation because of the wifi program equipped with our warp knitting machines.
we are a manufacturer since 2012, and we have our own trading company in 2017, the brand of which is A-ZEN, which is specialized for importing and exporting service.
Before machine delivery, we have a in-house test process, to make sure machine performance perfectly. After machine arrives, we provide in-time online guide to support our customer finish machine installation.
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